12 min read
Dillon Browne

Master Runtime Patching Production Infrastructure

Live-patch production systems without restarts using kernel hot-patching, graceful reloads, and zero-downtime deployment strategies. Start today.

infrastructure devops kubernetes linux automation
Master Runtime Patching Production Infrastructure

I learned about runtime patching the hard way—by accidentally bringing down a payment processing cluster during a security update. The irony wasn’t lost on me: a patch meant to improve security caused a 45-minute outage that cost far more than any hypothetical breach.

That incident forced me to rethink how I approach infrastructure updates. Runtime patching—the ability to apply updates to running systems without restarts—has become critical for modern high-availability infrastructure.

Why Runtime Patching Matters

In 2026, the landscape of infrastructure demands has shifted dramatically. I’m no longer just managing web servers that can restart in seconds. My infrastructure now includes:

  • Stateful services holding multi-gigabyte caches that take 20+ minutes to warm up
  • ML inference endpoints with models loaded into GPU memory, where cold starts mean dropped requests
  • Financial transaction processors where every second of downtime has regulatory implications
  • WebSocket servers maintaining hundreds of thousands of persistent connections

Traditional “blue-green deployment” patterns don’t work when your application state is measured in terabytes and your uptime SLA is 99.99%.

Deploy Kernel Live-Patching in Production

Kernel vulnerabilities used to mean scheduling maintenance windows. Now I apply security patches to running kernels without rebooting using runtime patching techniques.

Apply the kpatch Approach

I use kpatch for RHEL-based systems. Here’s my standard workflow:

# Generate a live patch from source diff
kpatch-build --sourcedir /usr/src/kernels/$(uname -r) \
  --config /boot/config-$(uname -r) \
  CVE-2026-1234.patch

# Test the patch on staging first
kpatch load cve-2026-1234.ko

# Verify it's active
kpatch list
Loaded patch modules:
cve-2026-1234 [enabled]

# Monitor for issues (I watch for 30 minutes in staging)
journalctl -f -u kpatch

# If stable, deploy to production via Ansible
ansible-playbook -i production deploy-kernel-patch.yml \
  --extra-vars "patch_module=cve-2026-1234.ko"

The key insight: kpatch uses ftrace to redirect function calls to patched versions. It’s not magic—it’s clever use of existing kernel infrastructure.

What I Can’t Live-Patch

Through painful experience, I’ve learned these limitations:

  1. Data structure changes: If a patch modifies a struct layout, you need a reboot
  2. Init code: Anything that runs once at boot can’t be patched retroactively
  3. Inline functions: The compiler optimizations work against you here
  4. Non-function code: Static data, macros, and assembly require reboots

I maintain a spreadsheet of CVEs and whether they’re live-patchable. About 70% of security fixes qualify.

Implement Userspace Hot-Reloading Patterns

Kernel patches solve one problem. Application updates are another entirely. Runtime patching at the application layer requires different strategies.

Configure Reloads Without Restart

I’ve standardized on SIGHUP handlers across my infrastructure. Here’s the pattern I use in Go services:

package main

import (
    "context"
    "log"
    "os"
    "os/signal"
    "sync"
    "syscall"
    "time"
)

type Config struct {
    sync.RWMutex
    MaxConnections int
    TimeoutSeconds int
    FeatureFlags   map[string]bool
}

func (c *Config) Reload() error {
    c.Lock()
    defer c.Unlock()
    
    // Load from file, environment, or config service
    newConfig, err := loadConfigFromEtcd()
    if err != nil {
        return err
    }
    
    // Atomic swap - readers never see partial state
    c.MaxConnections = newConfig.MaxConnections
    c.TimeoutSeconds = newConfig.TimeoutSeconds
    c.FeatureFlags = newConfig.FeatureFlags
    
    log.Printf("Config reloaded: %+v", newConfig)
    return nil
}

func watchConfigSignals(cfg *Config) {
    sigChan := make(chan os.Signal, 1)
    signal.Notify(sigChan, syscall.SIGHUP)
    
    for range sigChan {
        if err := cfg.Reload(); err != nil {
            log.Printf("Config reload failed: %v", err)
        }
    }
}

func main() {
    cfg := &Config{}
    cfg.Reload() // Initial load
    
    go watchConfigSignals(cfg)
    
    // Your application logic here
    // Always access config through cfg.RLock/RUnlock
}

This pattern has saved me countless times. I can toggle feature flags, adjust timeouts, and modify connection pools without restarting services.

Binary Hot-Swapping

For stateless services, I use a pattern inspired by Nginx’s graceful reload:

#!/usr/bin/env python3
import os
import signal
import socket
import sys
from multiprocessing import Process

class GracefulWorker:
    def __init__(self, sock):
        self.sock = sock
        self.should_stop = False
        
    def handle_requests(self):
        while not self.should_stop:
            try:
                conn, addr = self.sock.accept()
                # Handle request
                conn.close()
            except Exception as e:
                if self.should_stop:
                    break
                raise
                
    def stop(self):
        self.should_stop = True

def create_socket():
    sock = socket.socket(socket.AF_INET, socket.SOCK_STREAM)
    sock.setsockopt(socket.SOL_SOCKET, socket.SO_REUSEADDR, 1)
    sock.bind(('0.0.0.0', 8080))
    sock.listen(128)
    return sock

def main():
    # Inherit socket from parent process if reloading
    if 'LISTEN_FDS' in os.environ:
        sock = socket.fromfd(3, socket.AF_INET, socket.SOCK_STREAM)
    else:
        sock = create_socket()
    
    workers = []
    for _ in range(4):
        worker = GracefulWorker(sock)
        p = Process(target=worker.handle_requests)
        p.start()
        workers.append((worker, p))
    
    # Handle SIGUSR2 for graceful reload
    def reload_handler(signum, frame):
        # Pass socket to new process
        new_env = os.environ.copy()
        new_env['LISTEN_FDS'] = '1'
        
        # Exec new binary with inherited socket
        os.execve(sys.argv[0], sys.argv, new_env)
    
    signal.signal(signal.SIGUSR2, reload_handler)
    
    # Wait for signals
    signal.pause()

if __name__ == '__main__':
    main()

This lets me deploy new code by sending kill -USR2 <pid>. The old process stays alive until all active connections finish, while new requests go to the updated binary.

Automate Container Image Patching at Scale

Runtime patching isn’t just about running processes—it’s about the entire supply chain.

Scan CVEs and Automate Patching

I run Trivy scans on every container image in my registry. When a CVE drops, my pipeline automatically:

  1. Identifies affected base images
  2. Rebuilds dependent images with patched bases
  3. Runs integration tests
  4. Stages for deployment

Here’s the critical piece—my Kubernetes rollout strategy:

apiVersion: apps/v1
kind: Deployment
metadata:
  name: payment-processor
spec:
  replicas: 6
  strategy:
    type: RollingUpdate
    rollingUpdate:
      maxSurge: 1
      maxUnavailable: 0  # Never reduce capacity
  template:
    spec:
      containers:
      - name: processor
        image: registry.internal/payment:v2.3.1-patched
        readinessProbe:
          httpGet:
            path: /health/ready
            port: 8080
          initialDelaySeconds: 30
          periodSeconds: 5
          successThreshold: 3  # Require stability
        lifecycle:
          preStop:
            exec:
              command: ["/bin/sh", "-c", "sleep 15"]  # Drain connections

The maxUnavailable: 0 setting is critical. I learned this after a patch rollout cascaded into a capacity crisis because too many pods were terminating simultaneously.

Overcome Stateful Service Runtime Patching Challenges

Patching stateless services is relatively straightforward. Stateful services—databases, caches, message queues—require different runtime patching strategies.

Update PostgreSQL Minor Versions

I perform minor version updates on PostgreSQL clusters without downtime using this approach:

#!/bin/bash
# Update standby nodes first
for standby in pg-standby-1 pg-standby-2; do
    ssh $standby "
        systemctl stop postgresql
        yum update -y postgresql-server
        systemctl start postgresql
    "
    
    # Wait for replication to catch up
    until ssh $standby "psql -c \"SELECT pg_is_in_recovery()\" | grep -q t"; do
        sleep 5
    done
done

# Promote a standby to primary
ssh pg-standby-1 "pg_ctl promote -D /var/lib/pgsql/data"

# Update the old primary (now demoted)
ssh pg-primary "
    systemctl stop postgresql
    yum update -y postgresql-server
    # Convert to standby (PostgreSQL 12+)
    touch /var/lib/pgsql/data/standby.signal
    echo \"primary_conninfo = 'host=pg-standby-1 port=5432'\" >> /var/lib/pgsql/data/postgresql.auto.conf
    systemctl start postgresql
"

This works for minor versions where data format compatibility is guaranteed. Major versions require logical replication—a topic for another post.

Migrate Redis Live

For Redis clusters, I use the MIGRATE command to move keys between nodes during runtime patching:

# Add new nodes with patched version
redis-cli --cluster add-node new-node-1:6379 existing-node:6379

# Reshard data to new nodes
redis-cli --cluster reshard existing-node:6379 \
  --cluster-from <source-node-id> \
  --cluster-to <new-node-id> \
  --cluster-slots 4096 \
  --cluster-yes

# Remove old nodes once empty
redis-cli --cluster del-node existing-node:6379 <old-node-id>

The beauty of Redis Cluster is that clients automatically follow redirects. Users never notice the migration happening underneath.

Monitor Observability During Runtime Patching

Patching production systems without visibility is playing Russian roulette. Runtime patching requires comprehensive observability.

Track Critical Metrics

Every patch deployment includes these custom metrics:

  • Patch application time: How long did kpatch load take?
  • Service reload duration: Time from SIGHUP to config active
  • Connection drain time: How long for graceful shutdown?
  • Error rate deltas: Did errors spike post-patch?
  • Latency percentiles: p50, p95, p99 before and after

I use Prometheus with custom exporters:

import "github.com/prometheus/client_golang/prometheus"

var (
    patchApplicationDuration = prometheus.NewHistogram(
        prometheus.HistogramOpts{
            Name: "kpatch_load_duration_seconds",
            Help: "Time to apply kernel patch",
            Buckets: prometheus.DefBuckets,
        },
    )
    
    configReloadDuration = prometheus.NewHistogram(
        prometheus.HistogramOpts{
            Name: "config_reload_duration_seconds",
            Help: "Time to reload application config",
        },
    )
)

func init() {
    prometheus.MustRegister(patchApplicationDuration)
    prometheus.MustRegister(configReloadDuration)
}

Configure Automated Rollback Triggers

I define clear rollback criteria in my runtime patching deployment pipeline:

# ArgoCD ApplicationSet with health checks
apiVersion: argoproj.io/v1alpha1
kind: AnalysisTemplate
metadata:
  name: patch-validation
spec:
  metrics:
  - name: error-rate
    interval: 1m
    successCondition: result[0] < 0.01
    provider:
      prometheus:
        address: http://prometheus:9090
        query: |
          sum(rate(http_requests_total{status=~"5.."}[5m])) /
          sum(rate(http_requests_total[5m]))
  - name: latency-p95
    interval: 1m
    successCondition: result[0] < 0.5
    provider:
      prometheus:
        address: http://prometheus:9090
        query: |
          histogram_quantile(0.95,
            sum(rate(http_request_duration_seconds_bucket[5m])) by (le)
          )

If error rates exceed 1% or p95 latency crosses 500ms, the deployment automatically rolls back.

When Runtime Patching Isn’t the Answer

Not every update should be a runtime patch. I’ve learned these guidelines:

Use runtime patching when:

  • The change is security-critical (CVE with active exploits)
  • Downtime cost exceeds patch complexity cost
  • State preservation is essential (multi-GB caches, active sessions)
  • The patch is low-risk (config changes, minor library updates)

Schedule maintenance windows when:

  • Kernel data structures change
  • Database major version upgrades needed
  • Infrastructure topology changes required
  • The patch has high regression risk

I still schedule quarterly maintenance windows for accumulated “restart-required” patches. But they’re now planned events, not emergency scrambles.

The Economics of Runtime Patching

Building runtime patching capabilities isn’t free. Here’s my cost-benefit analysis:

Initial investment:

  • Engineering time to implement patterns: ~3 weeks
  • Tooling setup (kpatch, monitoring, automation): ~1 week
  • Testing and validation framework: ~2 weeks

Ongoing costs:

  • Maintenance of patching infrastructure: ~1 day/month
  • Training new team members: ~0.5 days/person
  • Monitoring and observability overhead: ~5% compute resources

Returns:

  • Eliminated ~12 planned maintenance windows/year (24 hours saved)
  • Reduced MTTR for security patches from 4 hours to 20 minutes
  • Avoided ~$150K in SLA penalties (conservative estimate)
  • Improved security posture (patches applied within hours, not weeks)

The ROI became positive after three months.

Key Takeaways

Runtime patching transformed how I operate infrastructure:

  1. Kernel live-patching handles 70% of security CVEs without reboots
  2. SIGHUP handlers enable config changes without service interruption
  3. Graceful reloads allow binary updates while preserving connections
  4. Container rollout strategies must prioritize availability over speed
  5. Observability is non-negotiable—patch blindly and pay the price
  6. Cost-benefit analysis justifies the engineering investment

The next time a critical CVE drops at 3 AM, I don’t schedule an outage. I apply runtime patching to running systems, monitor for issues, and go back to sleep.

That payment processing outage taught me an expensive lesson. Mastering runtime patching techniques ensures I never repeat it.

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